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Best Practice Inventory Management

Theme

Inventory is very common concern and many of us find out that ad-hoc restriction on buying does not work out for long. The random service pressures again force inventory levels upwards quite unpredictably. Just-in-time (JIT) is easier said than done. It requires fundamental structural changes in manufacturing policy framework. To make such changes organizations would require immense managerial time and monetary investment. Also, it may not be advisable to adopt any one form of inventory system for overall effectiveness. Practically, there is no substitute for majority of the organizations to have a judicious mix of various policies and methods of stock management.

The supply chain wide coverage of the program is deliberate, because materials managers handling inbound logistics can gain from distributions experience and those handling distribution may benefit from knowledge of inbound logistics.

Best examples of success in inventory (and service management) demonstrate the truth in the above argument. The program introduces the participants to the nuts and bolts of the best practice to help them start on the road to better inventory and service in their areas of interest.

It is highly recommend that the participants take in the “total supply chain” perspective for their own benefit to understand the inventory and service concerns along the supply chains.

Consultraining advantage – the program format is directed towards participating group’s specific problems and queries submitted to the faculty in advance. The expert faculty would appropriately help participants link them to the techniques and cases being discussed in sessions as well as address them in extensive question and answer sessions.
 

Program Schedule: Day 1: 9-00AM to 5-15PM+

Introduction

Introduction and listing of participants inventory problems for discussion in subsequent portion of the program
 

 The concepts – the foundation

Dynamics of inventory and service – cost of inventory - best practices of service
 

 Understanding service

Inventory management is service management

The variety of service requirements and service models – practical perspective – defining service requirements – measurement of service requirement and satisfaction threshold of customers
 

Exercise – identifying service requirements of four practical cases – work out, discussions and solutions

Forecasting - Fact and fiction

Methods of forecasting – the scientific foundation – practical perspective – market intelligence – the safest strategy – barriers to fast response
 

Q & A

Discussions on specific queries raised by participants
 

Program Schedule: Day 2: 9-00AM to 5-15 PM+

 Operations perspective

Pushing the limits of economies of scales

Best practice manufacturing for different industries and products – FMCG, OEM, Job shop, ancillaries, continuous process, infra structure – technology and information technology Case: A comprehensive story of an engineering company attaining international competitiveness
 

Distributing finished goods

The characteristics of the independent demand – customer satisfaction vs. costs - complexities of variety – best practices in different industries and products – applications of technology and IT. Three cases of how customer service was improved while inventories were reduced

 Inbound production materials

Uninterrupted supply with lean stocks

Best practices to manage stocks through suppliers, stocking policy and information management – how suppliers can cut costs without cutting their profits – IT perspective - control of WIP, Three cases of how inbound materials were streamlined to improve availability and service.

 Engineering spares and stores

Overcoming the uncertainty

Two perspectives – the after sales service and maintenance management – the best practices of planning after sales service – best practice maintenance and spare parts planning – determining criticality in objective term – cost mapping. Two cases of potential of improving service and reducing inventory at the same time.

Q & A

Discussions on specific queries raised by participants

 

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Supply Chain Management for Top Managers | Supply Chain Management – Concepts and Application | Best Practice Inventory Management |
Toolkit of a Purchasing Executive | Materials Management - In Senior Manager's Perspective | Cost Management in Supply Chain – techniques & strategies | Essentials of Modern Storekeeping Management | Technology Management – the basics workshop | Scientific Spare Parts Management for maintenance |
Science & Art of Negotiations for Industrial Buyers & Sellers | Competent Industrial Purchasing - How to build and run the purchasing function |
Calculated Price Negotiations | International Logistics for Import and Export | Basics of Law and Indirect Taxes        

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